I X P E 發泡卷材生產線/IXPE地板隔音墊設備/IXPE電子交聯發泡生產線

主推燃氣爐（產量高）+真空吸附裝置

一、常見的三種造粒方式：

密煉--開煉--拉片--冷卻--切粒；

密煉--單螺桿擠出--水環（風冷）切粒；

高速攪拌機--平雙擠出機--單螺桿擠出機--水環（風冷）切粒。

二、擠出母片：金緯公司根據多年IXPE螺桿設計制造經驗，不斷地改進IXPE螺桿的結構設計，改進機筒以及螺桿的溫控和冷卻系統，

對模具的內部結構優化設計，采用立式鏡面三輥壓光機成型，配備高精度的恒溫系統，使得IXPE母片材擠出過程中穩定

連續，確保物料塑化分散均勻，溫度易于控制。

三、發泡成型：

A、水平爐：發泡爐采用新型三段加長爐，爐體分為預熱段、交聯段、發泡段三部分，爐體全長 23 米，高 5.5 米，寬 3.5 米。配置

高精度節能燃燒器，確保溫度得到精確控制，可生產XPE、IXPE，橡塑發泡產品。

特點：能耗低：將預熱段、交聯段做了較大改變，滿足工藝要求的情況下，減少熱容空間，節能降耗，燃氣用量與兩段爐相當；

生產工藝范圍寬：爐內熱量分布上，克服爐體內熱量分布不合理的缺陷，按照IXPE 發泡的工作熱量要求，使得IXPE發

泡在一個比較寬的范圍內，發泡倍率在5-35倍，發泡充分，連續穩定；

產量大：在目前國內生產的發泡爐中，我們的三段爐產量大，可達 200KG/H 以上，而且IXPE泡孔比兩段爐更細密。

B、垂直爐：該線包含放卷裝置、送料牽引裝置、網帶張緊裝置、網帶驅動裝置、預熱爐體、垂直爐體、擴幅裝置等。

特點：加熱均勻、熱量損失小、產能大、能耗低，操作簡單。

經過輻照后的制品廣泛應用于：電子領域、汽車領域、建筑領域、醫療、緩沖包裝、運動休閑等諸多領域。其中地板靜

音墊、平衡層經電子輻照后，環保無毒，耐老化、腐蝕；獨立閉孔結構，有效防止潮氣侵蝕地板；優秀的隔音性能，能

減少樓層間的噪音傳播；使用過程中提升腳感舒適度。

四、輔機收卷：輔機全長20米，依次通過五輥定型機、風冷系統、表面整形、自動糾偏切邊裝置、牽引機、雙工位收卷機。

以上擠出母片、發泡成型、收卷輔機三部分全長60米左右。

五、電子輻照收放卷系統：IXPE電子交聯發泡卷材在發泡前需要經過電子輻照，該設備為卷材進入電子加速器室前的整套輔機設備，

包含放卷裝置、牽引機、放卷儲料、糾偏裝置、收卷儲料、收卷機等。

特點：配合電子加速器電子輻照量設定收放卷速度，自動化程度高；整機多點張力控制單元保證片材張力穩定。配備品牌過程糾偏系統，有效保證片材齊整。

1、Normal pelletizing method:

Banburying ---open mill --zipper pulls---cooling --cutting.

Banburying---single screw extruder --water circulation (or air cooling)cutting.

High speed blender--parallel twins screw extruder---single screw extruder--water circulation (or air cooling)cutting.

2、Extrude:

Jwell screw design and manufacture based on IXPE experience，Continuously improve the structure of IXPE screw

design, improved barrel and screw temperature control and cooling systems，On inner Structural Optimization

Design of mould，Formed with vertical mirror of three - roll calender, equipped with high precision temperature

control system，Mother makes IXPE steady and continuous process of sheet extrusion, ensure the material

plasti-cizing distributed evenly, easy to control the temperature.

3、Foaming:

A.Horizontal Foaming Oven

Foaming oven adopts the latest enhanced furnace ,Oven divided into three parts: preheating stage,coil stage,

furnace whole length 23meters, high ceiling 5.5 meters, width 3.5 meter.,equipped imported brａnd high precise

burner,Ensure accurate temperature control, can produce XPE, IXPE, rubber and foam products.

1, Low energy consumption: The preheating period, crosslinking made larger changes, meet the technological

requirements, reduce the heat capacity of space and energy consumption. , gas consumption and a two-stage

furnace.

2, Wide range of production processes: Heat distribution in the furnace, overcome the defects of unreasonable

distribution of heat in the furnace,In accordance with the work of the IXPE foam thermal requirements, making the

IXPE foam over a relatively wide range, expan-sion ratio at 5-35 times, foam full, continuous and stable.

3, The output is big: In the current domestic production of foam furnace, our three - stage production of the largest

ａnd the largest 200KG/H above, and IXPE foam more detailed than the two - stage gasifier.

B.The vertical Oven

The line includes coiling device, feeding traction device, net belt tensioning device, net belt driving device, preheating

furnace body, vertical furnace body, widening device, etc.

Features: uniform heating, small heat loss, large capacity, low energy consumption, simple operation.

The irradiated products are widely used in the fields of electronics, automobile, architecture, medicine, buffer

packaging, sports and leisure, etc.

One of the floor mat, balance layer after electronic irradiation, environmental protection non-toxic, anti-aging,

corrosion; Independent closed-hole structure, effectively prevent moisture erosion of the floor; Excellent sound

insulation performance, can reduce the noise spread between floors; Improve the comfort of your feet during use.

4、Rewinding auxiliary equipment:

The whole length of downstream line is 20m, as from front to back order, it is passed 5 roller calibration unit,air

cooling system,smooth surface dealing device,automatic correction trimming device,haul off unit,double position

collector.The above three parts, foam extrusion, rolling length of 60 meters.

5. Electronic irradiation rewinding and rewinding system: IXPE electronic crosslinked foaming coils

need to undergo electronic irradiation before foaming. This equipment is a complete set of auxiliary equipment

before the coils enter the electron accelerator room, including coiling device, traction machine, coiling storage,

deviation correction device, coiling storage, coiling machine, etc.

Features: with the electronic accelerator electronic irradiation setting of the winding speed, high degree of

automation;The multi-point tension control unit guarantees the stability of the sheet tension.Equipped with the

brａnd process correction system, effectively ensure the integrity of the sheet

XPE(IXPE)是一種自由式連續發泡的材料。表面光潔、泡孔密閉、獨立、均勻、不吸水的軟質材料。和其它類似產品相比較，其性能更加優良，特別是在環保、阻燃、絕緣、防水、防潮、減震、緩沖、回彈、保溫、隔熱、耐侯性、耐老化性、耐藥品性、質輕、易加工成型、無公害等方面是其它材料無法同時兼備的，所以XPE(IXPE)作為內襯芯材、外包裝材被廣泛應用到汽車內飾、體育休閑、旅游用品、包裝、冷凍、建筑、家庭裝飾、公共場所裝飾、以及鞋材、箱包、摩擦材料、農林水產、海洋航海工業、兒童玩具、醫療保健及各種日用百貨行業等領域。

XPE(IXPE) is a kind of free-style continuous foaming material. The surface is bright and clean, bubble hole is airtight, independent,even, not bibulous soft qualitative material. Compared with other similar products, its performance is more excellent, especially in environmental protection, flame retardant, insulation, waterproof,moisture-proof, shock

absorption, buffering, resilience, heat preservation, heat insulation, weather resistance, aging resistance, drug resistance, light weight, easy processing and molding, pollution-free and other aspects are other materials can not simultaneously. Lining so XPE (IXPE) as core material and packing material has been widely applied to automobile interior trim, sports leisure, tourism supplies, packaging, refrigeration,building decoration, home decoration, public, as well as shoes,bags, friction materials, agriculture, forestry and fisheries, Marine navigation industry, children's toys, health care, and various kinds of general merchandise industry, and other fields.